Talk to Experrt
hydrogen Storage Pressure Vessel

The most established hydrogen energy storage technology is using high-pressure tanks to store compressed gas.

Type III is made of metallic liner and fully wrapped with composite, and type IV  is made of polymeric liner and fully wrapped with composite.

In contrast to the type III hydrogen tank, the type IV hydrogen tank’s barrier layer is made of plastic, which offers numerous benefits like low weight, affordability, extended lifespan, resistance to corrosion, and fatigue for this reason, type IV tank is used for hydrogen storage

Hydrogen storage Composite overwrapped pressure vessel

We Will provide Support :

  • Investigate the effective volume/Length-to-Diameter ratio based on your application.
  • Material selection for Boss, Liner, and Composite ( fiber, resin, hardener) is based on international standards while considering safety factors.
  • The selection of a metallic boss is based on the negligible hydrogen embrittlement. The selection of materials will be analyzed using a simulation framework.
  • Provide detailed Engineering CAD drawings for the Manufacturing of the Boss and liner. The burst pressure analysis of the liner boss assembly will be provided to consider the efficient composite wrapping on the mandrel.
  • Help you to select the best efficient manufacturing methods for Boss, Liner and Filament winding manufacturing.
  • The polymeric liner material selection will be performed based on the performance required as a hydrogen permeation resistance barrier as per the Standard maximum permeation limit.
  • Calculation of equivalent properties of Composite from the fiber and epoxy using micromechanics analysis Micromechanics
  • The Simulation test will be performed to predict the equivalent strength of the composite based on the hoop strength required for the given burst pressure.
  • The thickness required for composite in the Dome and cylindrical part will be estimated based on the burst performance required using Netting Analysis.
  • The thickness required for composite in the Dome and cylindrical part will be estimated based on the burst performance required using Netting Analysis.
  • The selected winding scheme will be tested based on safe and unsafe failure criteria Analysis.
  • The design of the Liner boss composite assembly will be analyzed using a Simulation framework to check the safe and unsafe design based on failure criteria.
  • If the design fails in composite, then optimization will be performed for the composite winding scheme. If the design fails from liner boss assembly, then modification in the design will be performed.
  • After getting the safe design, optimization will be performed to enhance the efficiency and reduce the weight of the composite pressure vessel, leading to a decrease in the manufacturing cost.
  • The manufactured pressure vessel will be analyzed based on minimum and maximum burst pressure to reduce the rejection of bulk pressure vessels during industrial production.
  • The Life cycle and Risk assessment analysis will be conducted on the final manufactured and tested pressure vessel.
  • A balance of plant and plant layout will be provided to estimate the overall manufacturing cost. Based on this cost reduction methodology will be adopted to minimize the cost to provide cheaper solutions for the commercialization.

Standard We Followed

Service Industries

Our consultancy specializes in designing pressure vessels for hydrogen storage, offering expertise in structural integrity, material selection, and safety protocols. With a focus on innovation and compliance with industry standards, we tailor solutions to meet the unique requirements of clients across various sectors, from automotive to renewable energy. Trust our experienced team to deliver efficient and reliable designs that optimize storage capacity while prioritizing safety.

Transport Vehicle

Utilizing hydrogen storage pressure vessels to power delivery vans, offering clean and sustainable logistics solutions for urban environments

Passenger Car

Implementing hydrogen storage vessels to enable efficient and eco-friendly transportation solutions for personal vehicles

Aviation

Incorporating advanced hydrogen storage technology into aircraft for long-range flights with reduced carbon emissions, contributing to the sustainability of the aviation sector.

Refuelling Station

Deploying scalable hydrogen storage solutions at refueling stations with rapid dispensing capabilities, supporting the growing demand for clean hydrogen fuel

forklift

Employing hydrogen storage pressure vessels to power forklifts, providing efficient and environmentally friendly material handling solutions for warehouses and industrial facilities

Excavator

Integer posuere erat a ante venenatis Integrating hydrogen storage systems into excavators for clean and powerful energy sources, enabling sustained productivity and reduced environmental impact during construction activities.